Scuba Tool

Gas Blending Calculator

Calculate exact O₂ and helium pressures for nitrox and trimix blending using the partial pressure method. Supports fill from empty and top-up fills.

🪖 Safety Notice: Gas blending requires specialist training and certified equipment. Always use a calibrated O₂ analyser to verify every fill before diving. This calculator is a planning aid — never rely solely on it for actual gas mixing.
Target Mix
bar
bar
%
Target Mix
EAN32
32% O₂ / 68% N₂
Blending Steps — Partial Pressure Method
O₂ Added
bar pure O₂
Air Top-up
bar of air
MOD (1.4 ATA)
metres

Gas Blending for Scuba Diving

Partial pressure gas blending is the standard method used by dive shops and gas blenders worldwide to prepare nitrox and trimix cylinders. It works by adding individual gas components to a cylinder in a specific order, using their partial pressures to achieve the target mixture.

Nitrox Blending (Fill from Empty)

To blend nitrox using the partial pressure method, the cylinder must start empty (or very close to it). Pure oxygen is added first to a calculated pressure, then the cylinder is topped up with air.

P(O₂ to add) = (FO₂_target − 0.21) ÷ 0.79 × P_fill
P(air to add) = P_fill − P(O₂ added)

Example: EAN32 at 200 bar
P(O₂) = (0.32 − 0.21) ÷ 0.79 × 200 = 27.8 bar
P(air) = 200 − 27.8 = 172.2 bar

Trimix Blending (Fill from Empty)

Trimix blending follows the same principle but adds helium after oxygen. The oxygen amount must be calculated to account for the oxygen already present in the air top-up.

P(He) = FHe_target × P_fill
P(O₂) = (FO₂_target − 0.21 × (1 − FHe_target)) ÷ 0.79 × P_fill
P(air) = P_fill − P(O₂) − P(He)

Nitrox Top-up

When topping up a partially-filled cylinder, the existing gas must be accounted for. The formula calculates how much oxygen to add before topping with air.

P(O₂ to add) = ((FO₂_target − 0.21) × P_fill − (FO₂_current − 0.21) × P_current) ÷ 0.79

If the result is negative, you cannot achieve the target mix by adding O₂ and air — you would need to bleed gas or start fresh. If the result exceeds the space remaining, it is also not achievable.

Safety — Always Analyse Your Fill

Even when using a calculator, every cylinder must be analysed with a calibrated oxygen analyser before use. Measurement errors, temperature effects on pressure, and equipment tolerances all introduce small deviations from the calculated target. Analysing confirms the actual mix is within acceptable limits.

Write the O₂ percentage, MOD, diver's name, and fill date on the cylinder before diving. Never dive a cylinder without verifying and labelling the mix yourself.

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